Emerge | Our Process
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OUR STEP BY STEP PROCESS

Emerge has extremely experienced and smart people, most importantly with curious minds who say, “Why can’t this be done? Variations and combinations of the task have been done before. Why not?”

  • 01 LISTEN & LEARN

    We understand our client needs and merchandising goals. Listening is learning is the paramount.

  • 02 IDEAS

    Our team of experts will examine existing products for value engineering, or concept new ideas based on the client needs. This is the best part.

  • 03 DESIGN

    Working closely with our clients is key. We will combine our ideas and design concepts for client review and revisions.

  • 04 PROTOTYPE

    We will create a prototype for our clients to test in the field. Based on feedback, we will adjust and tweak to a production ready product.

  • 05 PRODUCTION

    Whether it is a roll-out or yearly production we will work with you to satisfy your supply chain needs.

HOW WE DO IT

Curiosity, experience, knowledge of the retail industry, listening intently to customer needs, creativity, low cost production,manufacturing muscle — THAT’S HOW WE DO IT!

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Talent

We have some of the most talented people in the industry. Four principals have over 125 years combined experience in sign production, menuboards, LED products, display production. From start to finish, we design and custom manufacture. The four principals will meet and brainstorm ideas based on our client specific needs. We quickly develop ideas based on experience used with imagination.

Value Engineering

Give us a challenge! Our engineers have saved chains up to and over 35 % on product and energy costs. We are experts in aluminum extrusion design, molding, lighting, steel and wood fabrication. We strive for a clean sophisticated design with less moving parts, and overall cost savings.

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Eyetracking for Menubaords

Product Design and Placement

For over 25 years we have been using “Zone Merchandising” and “eye tracking” for our strategic design that is in tune with your stores aesthetic brand voice. The right message at the right time increases your sales. It is how you lead the customer into the store and towards a desired sale.

Manufacturing Strength

We offer metal, steel and LED production. A list of our equipment can be found below.

Industrial 150 Watt Laser, Printed Circuit Board Laboratory, Powder Coating Machine, Powder Coating Line, 2 Amada Lasers, 2 Amada Press Brakes, 1 Electromagnetic Punch Press, 10 spot, 8 mig & 4 tig welders, 6 Amada Turret Presses, 3 Wire EDM Machines, 3 Jog Borers, 3 Lathes, 2 Surface Grinders, Biesse Single Head point-to-point rover, Heian 4 head CNC router, Busellatto CNC router, Mayer PS9 3800 Front Loading Beam Saw, GMR Phanton-L 508-200 Laser system, Cehisa Automatic Edgebander, CMS Router – 4 piggy back drills, 7 Shuster Wire Straightening and Cutting machines, SchlatterType PG120/3C Wire Mesh, Welding 10 position machine, Ideal-Werk Type 6A212/48 Assembly Spot Welder, Eurobend Model GON1A3D Hydraulic Wire Form Machine, Numerous Sterling and Lors Resistance Welding machines, 6 Mig Welding Stations, 2 Tig Welding Stations, 10′ X 1/8″ Shear

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Printing

We been awarded for quality in printing and offer screen printing, large format digital printing, flexography, die cutting, router cutting, laminating, embossing, heat bending, sewing, grommeting, plotter cutting, web based ordering and kit fulfillment.

Custom Woodworking

We offer wood displays, signs, sign overframes and countertops. Talented woodworkers create flexible custom designs.

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Assembly

In two plants, for custom needs we offer cartoning machine and commercial 3D printers for specialty prototype parts.